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Ph.D. Mechanical Engineering, Rensselaer Polytechnic Institute, NY....... June 1995
Doctoral Thesis: Applying Moldability Evaluation to Solid Models.
M.S. Mechanical Engineering, Ecole Polytechnique de Montreal, Canada. ....... December 1990
Master’s Thesis: Surface Temperature Measurement on Running Gears.
• Developed a method for measuring surface temperature on running gears.
B.S. / M.S. Mechanical Engineering, Mohammadia School of Engineering, Morocco. June 1988
Thesis: Design of a Portable Milling Machine.
• Co-designed a machine tool to perform milling operations on unmovable components.
Rural technologies consultant ... Since May 2004
• Developed an improved wood oven and a hybrid solar-gas ovens (idea by Jennifer Miley) for users in Morocco. Tasks included design, analysis, prototypes construction , lab and field testing.
• Contracted by Aprovecho (www.aprovecho.net) to train NGOs in Mauritania on principles of improved wood and charcoal stoves. Project includes prototyping and testing of locally produced improved stoves.
• Surveyed biomass use reduction projects in Morocco for the Global Environment Fund/Micro-Credit office.
Engineer/Director, www.SunSmiles.org, Berkeley, CA........ Since May 2004
• Founded SunSmiles, a non-profit group of scientists, engineers, designers, and business professionals who provide sustainable solutions to improve the quality of life in poor areas.
• Co-Managed a development team working on a hybrid solar-butane oven.
• Conducted field work and testing of solar ovens in Morocco
• Developed partnerships with NGOs, universities, and development agencies in Morocco and USA.
Senior Engineer, ABAQUS, Inc., Fremont, CA........ October 2001 - May 2004
• Performed structural analysis on projects from biomedical, electronics, and automotive industries
• Developed automation scripts for electronic applications
• Provided finite-element analysis training (Standard/Explicit, Contact, Convergence, Large models)
Staff Engineer, iDEN, Motorola, Plantation, FL. July1995-August 2001
• Analysis: performed dynamic drop and other structural analysis on cellular phones using ABAQUS/Standard, ABAQUS/Explicit, and Altair/HyperMesh
• Computer-Aided engineering: Created master models for three cellular phones using Pro/ENGINEER.
• Electrical-Mechanical Interface Process and Automation: automated modeling, mechanical analysis, and tolerance simulation of PCB assemblies
• Design: implemented size reduction of self-taping screws in cellular phones.
• Modeling Quality: developed techniques to solve solid modeling robustness issues in design, industrial-mechanical interface, meshing, and tooling;
• Research Collaboration: solicited and supervised collaboration with academia.
• Mechanical Community Development: developed a case-based curriculum specific to design of portable telecommunication products, developed and taught various courses, consulted and coached on solid modeling, organized advisory boards, animated workshops and cross-divisions technology sharing meetings.
Mechanical Engineer, Pitney Bowes (mailing machines), Shelton, CT July-December 1993
• Designed plastic parts and a mold using Pro/Engineer, and Performed flow and structural analysis using MoldFlow. My team earned a certificate of appreciation from the American Society of Mechanical Engineers for developing rapid prototyping of molds utilizing chemically bonded ceramics.
Independent CAD Consultant, SLM (toys manufacturer), New York, NY. June 1993
• Performed solid modeling of toys using Pro/Surface and hand-sketched artwork.
Field Engineer in Training, Halliburton (oil field services) Calgary, Canada. Summer 1991
• Performed gas well services.
Engineer in Training, COSUMAR (sugar refinery) Morocco. Summer 1987
• Determined causes of abnormal wearing of tub bearings.
Maintenance Technician, SAMIR (oil refinery) Morocco. Summer 1986
• Maintained vapor turbines.
• "Deployment of a Self-Expanding Stent in an Artery" Nuno REBELO, Santosh PRABHU, Chris FEEZOR, Andy DENISON, Mouhsine SERRAR; Conference of the International Organization on Shape Memory and Superelastic Technologies, October 2004, Baden-Baden, Germany
• "Fastener Failure Model in ABAQUS/Standard", N. Rebelo, M. Serrar, and G. Ramanathanm, and C. Birkett; ABAQUS Users' Conference, May 2004.
• "Electronics Application with ABAQUS", ABAQUS Users' Conference, May 2004
• “Modeling Quality In Telecommunication Portable Products” Symposium of Wireless Products and Optical Applications, Society of Plastic Engineers, Charlotte, NC, Fall 2000.
• “PCB Area Estimation in Early Design Stages: Process and Automation Tools” Motorola Hermes Symposium, Fort Lauderdale, Fall 2000 (Best Presentation Award).
• “Efficient and Parametric Solid Modeling For Electro-Magnetic Design” Motorola 10X Simulation and Modeling Symposium, Ft-Lauderdale, summer’ 99
• “Web-based automation of modeling and analysis of PCB components” Motorola 10X Simulation and Modeling Symposium, Chicago, summer’ 97.
• “Cycle time reduction of design and analysis of PCBs” Motorola, Advanced Manufacturing Technologies Symposium, Phoenix, winter’ 97.
• “Reducing design cycle time: How well do you know your CAD system? What to automate?” Invited speaker at the DuPont Mechanical Engineering Seminars, Ohio State University, 1996
• “Undercut detection and generation of core/cavity in solid models” in Product Modeling for Computer Integrated Design and Manufacture, International Federation for Information Processing, Chapman & Hall, 1996.
• “Automatic generation of parting surfaces and mold halves” Proceedings of the Computer in Engineering Conference and the Engineering Database Symposium, ASME 1995.
• “Surface Temperature on Running Gears” Proceedings of the Power Transmission Conf., Paris 1992
• Structural/Thermal analysis using ABAQUS/Standard and ABAQUS/Explicit; Pre and Post-processing automation using Python scripting and ABAQUS/CAE
• CAD design and modeling: Expertise in Pro/Engineer (9 years)
• CAD customization: Customizing and implementation of solid modeling algorithms in Pro/Engineer using Pro/Toolkit
• Other tools:
· Alias, Pro/Mold, Pro/Sheet-Metal, TI/Tol,
· HyperMesh, Patran, Mechanica (FEA),
· Digital signal processing and MathCAD (structural simulation and experimental data),
· MoldFlow (plastic flow analysis),
· CATIA (surface and NC), AutoCAD, ICAM (NC),
· Allegro (electrical PCB design), Concept (electrical schematic)
· Unix (Solaris) administration.
• C++ programming: 2D-CSG modeler (CAD), IGES generator (STL to IGES trimmed-surfaces).
• Perl programming: generation of ProE trail files, web-interface to Pro/Engineer.
• CAM Project: Parametric APT generation.
• HTML / Java scripts / FrameMaker: web publication of training material, web interface to scripts
• Fluent in Arabic, English, and French. I am trying to speak Spanish.
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